Health and safety

In 2021, Nornickel continued to pursue its Health and Safety Strategy, covering the period until 2025.

Strategic goals:

ZERO WORK-RELATED FATALITIES zero-tolerance policy on work-related fatalities

ZERO WORK-RELATED FATALITIES
zero-tolerance policy on work-related fatalities

REDUCTION OF INJURY RATES
reducing lost time injuries

THE HEALTH AND SAFETY
of our people as well as the mitigation of ore mining and processing risks are a top priority in Nornickel’s operations

Key performance indicators

20%
in team KPIs of all employees
This metric is driven by total recordable injuries (TRI) rate.

GOAL:
reduce TRI to 20% below the minimum level achieved between 2013 and 2020.

1228%
in individual KPIs of production site managers
Failure to prevent a fatality blocks performance bonuses.

GOAL:
zero fatalities

Responsibility

The Audit Committee deals with industrial safety matters. The Committee reviews management reports on industrial safety performance every quarter, with management participating in the Committee’s meetings providing detailed account of causes of accidents, measures taken to prevent similar accidents in the future and disciplinary actions taken against the employees at fault.

The Company’s Health, Safety and Environment Committee, led by the Senior Vice President – Operational Director, is focused on improving performance and accountability in health and safety. The committee meets quarterly at various production sites of the Group to discuss improvements to industrial safety management, including:

  • analysis of the circumstances and causes of severe and fatal work-related injuries
  • status of measures planned and implemented to prevent similar injuries across the Company’s enterprises
  • programmes of organisational and technical measures to improve health and safety.

Remuneration payable to all heads of production units is linked to their industrial safety performance. They are personally responsible for the life and health of each of their subordinates. In addition, team KPIs for all employees include injury rate reduction across the Group enterprises (20% of the team KPIs). Industrial safety metrics weigh between 12% and 28% in individual KPIs of production site managers. Failure to prevent a fatality blocks performance bonuses.

The Company’s major challenges in 2021 were an accident at Norilsk Concentrator resulting in multiple fatalities and the flooding of the Oktyabrsky and Taimyrsky Mines.

While taking full responsibility for the incidents, the Company’s management took immediate measures to identify the causes and mitigate the negative consequences:

  • Data on conclusions presented in industrial safety reviews of technical devices, buildings and structures across the Group companies were analysed for completeness and reliability
  • The primary, secondary and fine crushing units of Norilsk Concentrator’s crushing shop and related disseminated ore processing operations were temporarily suspended
  • Targeted inspections of safe working arrangements, issuance of work permits for hazardous work, completeness of, and compliance with, safety measures specified in work execution plans and process sheets in the Company’s units were carried out
  • Risks were reassessed and additional adjustments were made to procedures covering equipment repair, maintenance and operation, as well as personnel movement around the premises and to work areas
  • Targeted inspections were arranged to eliminate defects in, and damage to, buildings and structures, identified in conclusions presented in industrial safety reviews

The Company provided financial assistance to the victims’ families. A comprehensive action plan was also developed to eliminate and minimise the impact of mine flooding.

Personal
commitments of managers

The Group has in place the corporate standard Demonstrable Commitment by Managers to Health and Safety. In line with the standard, managers make personal health and safety commitments for each year, including personal and group meetings with employees at production units, participation in audits of the occupational health management system, as well as Engineers and Technicians Days conducted with line managers (pre-shift briefings, workplace visits, discussions and recommendations to managers). Performance against personal commitments is included in each manager’s individual KPIs.

Regular sessions, chaired by production unit heads, are held with employees to build a strong workplace safety culture.

Certifications and audits

In 2021, surveillance audits confirmed compliance of the occupational health and safety management systems of MMC Norilsk Nickel facilities (Head Office, Polar Division, Polar Transport Division, Murmansk Transport Division) with ISO 45001:2018 international standard. The certification body Bureau Veritas Certification noted a high level of maturity and development of the occupational health and safety management system and confirmed the system’s compliance with the standard.

The Group’s production units are regularly audited for compliance with applicable health and safety requirements. A total of 53 audits took place in 2021 in accordance with the approved schedule, with production site managers and their deputies also involved in the audits.

Certificate
ISO 45001
GOST 12.0.230–2007 (interstate standard identical to ILO-OSH 2001)
Certified assets
  • MMC Norilsk Nickel
  • Kola MMC
  • Pechengastroy
  • Norilsk Nickel Harjavalta
  • Norilsknickelremont
Auditor
Bureau Veritas Certification
Voluntary certification system Standard-Certifica by Isomax
As at the end of 2021, 59%
of the Group companies had health and safety certification.

Injury rates

Unfortunately, the number of lost-time injuries almost doubled in 2021 (from 22 to 42 incidents), with the number of fatalities also growing (from 9 to 11 incidents).

Most fatalities took place at the Norilsk Division in underground mining operations, which prompted the establishment of a cross-functional expert team of managers at the Polar Division to improve the underground mining safety processes. As a result, an action plan was developed to improve workplace safety. In a separate accident, a walkway collapsed at Norilsk Concentrator in 2021, which sadly resulted in the death of three of our employees. To eliminate the risk of similar incidents in the future, the Company has implemented a series of organisational changes within the Norilsk Division, put in place a building and structure monitoring system, and made a number of improvements to the industrial facility supervision function and its inspection and examination processes, as well as the process of implementing instructions resulting from industrial safety reviews.

All accidents were thoroughly investigated, with the resulting reports submitted to the Board of Directors, and action plans developed to eliminate their root causes. Nornickel’s management reinforces the Group’s commitment to achieving zero work-related fatalities and sees fatality-free operations as its strategic priority. The Company continues to implement dedicated programmes to prevent and avoid accidents and work-related injuries. A comprehensive review of industrial safety standards and requirements has been scheduled for 2022 to prioritise focus areas for preventing safety breaches that may result in fatalities or serious injuries.

Work-related injuries across the Group
Contractors’ work-related injuries
Item (per 1 mln hours worked)
2017
2018
2019
2020
2021
FIFR
0.08
0.05
0.08
0.08
0.10
LTIFR
0.44
0.23
0.32
0.21
0.38
Main causes of fatalities across the Group
Item
2017
2018
2019
2020
2021
Fall from height
0
1
1
0
1
Falling objects
1
0
0
2
0
Moving objects/parts
1
0
2
1
3
Rock fall
0
1
0
2
2
Road traffic accident (RTA)
0
1
0
0
0
Electrocution
1
0
0
3
1
Exposure to extreme temperatures
0
0
1
0
0
Explosion
4
0
1
0
0
Other
2
3
4
1
4
Total
9
6
9
9
11

The Company has developed and implemented a special standard which allows choosing a contractor meeting its H&S standards as early as at the selection stage. Regular meetings with contractors enable coordinated joint actions to support the achievement of set goals while ensuring safety compliance.

Prior to the commencement of any work, contractor employees are required to receive induction and targeted briefings on occupational health. The standard provides for fines where a contractor’s non-compliance with the H&S standards has been identified by the customer through a regular audit.

In 2021, Nornickel regularly monitored its contractors’ compliance with the H&S requirements, including through joint inspections of compliance with work safety requirements and meetings of health and safety councils (committees) involving contractor representatives.

Engagement with organisations representing employees

The Group’s collective bargaining agreements have separate health and safety sections. The obligations and commitments of the parties in relation to health and safety are also included in the interregional cross-industry agreement for copper and nickel producers and production support providers.

The Company and most of its subsidiaries have joint health and safety committees made up of management, employee and trade union representatives.

Industrial safety compliance and breach prevention

The Company has a zero-tolerance approach to unsafe behaviours, as prevention of safety breaches plays a critical role in reducing injuries and accidents.

  • In 2021, a personal protective equipment (PPE) compliance detection system based on video analytics came online at three Nornickel facilities. The next steps are to roll out this system to other production sites and expand its functionality to include detecting unsafe operations and movement routes and areas for staff and machinery, in addition to PPE compliance detection.
  • A prototype hardware/software solution using video analytics to detect staff in an unsafe area and send a beam to display a floor sign with a warning message was developed at the converter matte casting section of Nadezhda Metallurgical Plant.
  • Furthermore, the Company has teamed up with Hovermap to develop a smart mobile scanning solution to support staff evacuation from unsafe areas.

The Company’s H&S corporate standards also apply to its contractors. Nornickel’s production enterprises have process-, job- and operation-specific regulations and guidelines in place containing dedicated industrial safety sections.

Thus, workers with on-site production experience of less than three years wear special red helmets with the word “Caution” on them and protective clothing with “Caution” badges that make them stand out.

The Company has developed the Control, Management, Safety Automated System (CMS AS) which is being gradually rolled out across the Company’s assets. The CMS AS is a SAP EHSM-based information system designed to collect, process, record and analyse health and safety data. The use of the CMS AS as a single centralised management mechanism drives the quality and efficiency of H&S processes, ensuring a unified approach to the H&S procedure compliance and reporting.

Nornickel has developed and put in place an H&S compliance monitoring system featuring multi-tier control with ad-hoc, targeted and comprehensive H&S inspections. The first tier control involves the line manager (aided by designated members of the occupational health team) and focuses primarily on workplace set-up. The second and higher control tiers involve special H&S commissions with representatives of management and employees.

In addition to the above prevention and control initiatives, the Company conducts regular behavioural audits in accordance with the approved schedule. The prevention and control team has identified and disciplined over 12 thousand non-compliant employees, including by partially or completely stripping them of their bonuses.

Nornickel’s absolute priority in safety during 2021 was its programme to set up regular open risk dialogues between line managers and workers. The programme is a true cross-functional effort that involves HR, H&S and production management teams. This initiative has proved to be successful: a pool of mentors has been formed from among H&S team members, with over 3.3 thousand line managers taking training and 77% of managers certified and now delivering briefings in the new, dialogue format.

Expenses for improving working conditions and labour protection (USD mln)
Cost per employee (USD thousand)

Personal protective
equipment

Employees are provided with safety clothing, footwear and other personal protective equipment to mitigate the adverse impact of work-related harm. Employees working in contaminated conditions are provided with free-of-charge wash-off and decontaminating agents. In 2021, the Nornickel purchased personal protective equipment worth over RUB 3 billion (USD 41 million).

Employee training

The Company is committed to ensuring its people have all the necessary knowledge, skills and capabilities to perform their duties in a safe and responsible manner.

Training starts immediately after an employee is hired, with an induction safety briefing and subsequent on-the-job briefings. Briefings are then repeated regularly in accordance with the existing corporate programmes. There are also interactive training courses for employees in key positions. In 2021, 38,253 Group employees were covered by these trainings and briefings, including 489 workers’ representatives and trade union members. All Group employees also regularly take online industrial safety trainings and final tests.

Furthermore, ТОТ Consulting and the facilities of the Norilsk and Kola Divisions have continued to implement the Pre-shift Briefing: Safety Dialogue project to provide line managers with hands-on skills delivering pre-shift briefings.

EMPLOYEE TRAINING

Prevention of occupational diseases

The Company promotes disease prevention and healthy lifestyle among its staff to minimise the risk of occupational diseases, with management focused on communicating to all employees the importance of complying with occupational safety requirements and protecting one’s own health. Nornickel also seeks to introduce meaningful occupational health initiatives taking into account both workplace and individual risk factors.

The Company offers its staff regular disease prevention screening in line with recommendations from the healthcare authorities. Employees undergo mandatory pre-employment, regular and ad-hoc medical examinations at the Company’s expense. Special medical examinations at occupational pathology centres are provided to employees exposed to hazardous substances.

Production enterprises have dedicated medical aid posts to perform pre-shift health checks and provide medical assistance on request during working hours.

Employees working in harmful or hazardous conditions receive free food, milk and other products for therapeutic and preventive nutrition to improve health and prevent occupational diseases.

Item
2017
2018
2019
2020
2021
Occupational diseases
361
318
290
235
213

Corporate
healthcare

The Company has launched a corporate healthcare project to deploy commercial healthcare facilities in the region, thus reducing peak loads on the public healthcare system, and to set up shop-level healthcare services at its enterprises to prevent diseases. The corporate healthcare development will allow Nornickel employees to enjoy a wide range of quality medical care and timely medical aid services.

The first of the Company’s six healthcare centres was opened in late December 2021 in Norilsk, with four more centres planned to be opened shortly in the Norilsk Industrial District (in Norilsk, Kayerkan, Talnakh, and Dudinka), and one centre for the Kola Division (in Monchegorsk). These healthcare centres will provide both employees and their families with healthcare services under the VHI programme.

SO2 emissions in Norilsk have decreased by 30%–35% over the period since the Nickel Plant shutdown in 2016. According to the Russian Federal Service for Surveillance on Consumer Rights Protection and Human Wellbeing (Rospotrebnadzor), the total number of newly diagnosed cases decreased by 23% (in 2020, from a 2016 baseline), with disorders of blood and blood-forming organs, including the immune system, falling by 48%, respiratory diseases by over 11%, and cardiovascular diseases 23%.

Nornickel’s medical care framework